Quick
Die Change System – SMED (Roller Design Push Pull Type) JUST PUSH OR
PULL DIRS OR MOLDS ON ROLLERS ADITRON NOIDA ONE PERSON ALONE CAN PUSH
OR PULL DIES OR MOULDS UPTO 2500 KGS AND TWO PERSONS UPTO 5000 KGS THE
DIES AND MOLDS CAN BE STORES IN ONE OR TWO OR THREE TIER RACKS JUST
BY PUSHING OR PULLING IT THE SHIFTING OF DIES AND MOLDS IS EASY IT
IS LOW COST AUTOMATION FOR PLASTIC RUBBER AND SHEET METAL INDUSTRIES
AUTO PARTS ENGG INDUSTRIES STAMPING UNITS MOULDING UNITS RUBBER PARTS
MANUFACTURING FORGING INDUSTRIES TOOLS ROOM DIE CASTING MACHINES
SHOPS MOULDING SHOPS GEAR MANUFACRURING UNITS ANY WHERE YOU NEED TO
HANDLE WEIGHT ABOVE 20 KGS IT IS A MUST TO USE ROLLER TOP TROLLIES THAT
RESULTS IN TIME SAVINGS 30–80 PERCENT R O I IS V V SHORT PAY
BACK WITH IN 200 DIE CHANGES SAVINGS IN LABOUR COST MAN POWER
UNCRESES PRODUCTION NO MANTENANCE NO RUNNING COST NO FUMES NO OVER HEAD
CRANES– IF NEED BE IT MOVE ON RAILS OR TRACK AS YOU NEED TO JUST
PUSH OR PULL
Aditron offer very very smooth roller top trollies one person can change dies/ moulds upto 2500 kgs just push and pull two persons for dies upto 5000 kgs SMED QDC FOR LOW COST AUTOMATION AT SHOP FLOOR TOOL ROOM PRODUCTION SHOPS MATERIAL HANDLING SHIFTING LIFTING MADE EASY just by push pull no fork lift– no cranes- no other eqipment reqired pay back r o i very very short say with in 150–250– changes SAVINGS 80 PERCENT
The process of quick die change—- we are sure you wish to reduce your die change time by 30–80 percent it is expected or suggested that dies are stored in racks better if the racks with rollers One person alone ( if the die/ tools/ jigs/ fixtures with 2500 kgs) ( two persons if die weight is with 5000kgs) pulls it on a roller top trolley .
The hydraulic hand pump operated or mechanical trolley with rollers( a pair roller blocks are fixed on the trolley top like a rail track for minimum friction and minimum effort) the trolley top height matched the height of rack first tier or second tier. The length or roler a bit bigger than die size
He takes the trolley to the press.by pushing it he brings one more vacant trolley to the press the die coming out gets loaded on the vacant trolley and die on the loaded roller top is pushed inside the press from first trolley.— ( if the die or mould is too large you may use chain pulley block on both sides for faster pushing or pulling and for final placement of die at location
Once production starts he takes the old die to the rack to store without using any other equipment like overhead crane or forklift – the r o i can be few weeks or few months or say 150–200 die changes – no running cost– no maintenance— reduced man power–increased production. Resulting in direct or indirect savings
Aditron Die Lifters Shown Under The Die Inside T Slots/ S Slots
Aditron offering different sizes and capacities of roller die lifting arms when activated mechanically / pneumatic or hydraulics the die dies get lifted by 1mm. from the bed/ bolster one person can push or pull dies upto 2500 kgs two persons upto 5000kgs, three persons upto 10000 kgs.
Roller Top Hydraulic Trolley With Two Rows Of Heavy Duty Solid Rollers
A large range of hydraulic hand pump operated roller top trolleys having size ten percent larger than your largest die in that group is customized to suit the application — it is with four wheels including two castors-minimum height approx 500mm –max as required by bolster-die storage rack
Roller Top Mechanical Trolley With Automatic Interlocking Facilities
Special range of heavy duty mechanical roller top trolleys with automatic interlocking facilities , as soon as the operator pushes the trolley to the press it gets interlocked at pre-fixed location will not move until the lock is released be the operator