ADITRON INDIA PVT LTD NOIDA DIE/ MOULD / JIGS . Fixture Storage Rack With Rollers 1/2/3 Tier
Aditron
manufactures a large range of die/ mould/ jigs/ fixtures storage racks
with rollers in different sizes and capacities. Die racks are with two
rows of rollers like a rail track with little effort- of push or pull
without any other equipment required to move, safety pins provided with
chains.
Aditron Die Lifters For T/U Slots of Press Bed / Bolster
Aditron offering Die Lifters For T/U Slots of Press Bed / Bolster
Roller Blocks
Aditron offering roller blocks for handling dies and moulds pushing or pulling
Roller Top Stationary Tables
Aditron
roller top Stationary Die Change Tables usually are installed at the
rear side of the presses and are built to suit the die size and shape.
D-Roller Rails For Dies/ Moulds/ Jigs/ Fixtures/ Storage Racks
Why
you should use aditron india noida . die / mold/ tools/jigs/fixtures/
heavy jobs on rollers the low cost storage and retrieving system
IMPLEMENT SOONEST POSSIBLE FREE CONSULTANCY AND DISCOUNT ON READY STOCK ROLLER BLOCKS WITH SKF BEARINGS
TWO BEARING IN ONE ROLLERS THE CHANNELS ATE HEAVY DUTY 6MM- 12MM – 16MM – 20MM TO TAKE LOAD OF YOUR DIES-MOLDS
Know
you need to implement Aditron quick die change system in your shop,
Process of starting Aditron QDC system, low cost automation at your
press shop
ADITRONQDC
few lean manufacturing methods increase press uptime, lower per-part
costs, and provide an immediate return on investment (ROI) as readily as
quick die change (QDC) does. Although the merits of QDC likely are well
understood within the stamping field, tailoring a program to a
company’s current equipment and operational requirements can be
challenging
Implementing
a ADITRON QDC program is an easy and straightforward process, if it is
done by grouping dies and presses in an orderly way. For each group of
presses, ADITRONQDC implementation consists of die handling roller top
trolleys- die storing roller top system with optimum use of manpower and
equipments
To
develop a plant standard, consider all the data from several presses,
rather than a single press, when possible.– or select few presses or
divide the die weight wise or size wise or application wise
Determine
Die Lifting Requirements with Aditron heavy duty long life die lifters
Determine if die lifting is needed to mobilize the die easily during
changeover. Inspect all the dies in the press to ensure their bottoms
are flat. Examine the bolster plates, which require full or temporary
supports during lifting, for large cutouts or other features that may
interfere with aditron die lifters Typically, the bolster has two or
more slots under each die running the entire bed length in the direction
of die travel. In addition, the die bottoms usually are flat, which
allows the dies to ride smoothly on rollers s. Small holes and access
points are not a problem, if the surface is smooth and large enough to
distribute the load over the lifting mechanism. If the bottom plates are
not flat or the bolsters have large cutouts, you will have to consult
us for additional, optional equipment.
Select aditron Lifting Device Style Die
density die weight will decide lifting device style.- roller size
Low-density dies—enerally can be lifted with aditron roller rails, ,
which allow the die to be moved in linear direction). High-density
dies usually require several rails or a pair of heavy-duty roller
rails, which move in only one direction, the direction it is inserted,
or inline
Lift Capacity Select
a aditron die lifter enough power to lift the maximum die weight in
that size of t slot/ u slot and move the die in the desired direction. List out die sizes and weights. Calculate the die load in kgs per 300 mm pair of aditron die lifters. Bolster bed length in the direction of slots in feet/ mm Die width in the direction of the slots in feet (assuming the slots are in the same direction as die insertion) Die
weight — safety of factor ten percent Calculate each die’s density as
defined here and determine which has the greatest density. (Note that
this is the density along one dimension only and not a volume density
calculation.)
WARNING
It
is very important that you do not select the rails’ lift capacity by
the overall length. Rails that are as long as the entire bolster allow
for the die insertion, but only the length of the rails that is under
the die at any given time is actually lifting the die.–select Aditron
die lifter suitable for your largest die on this press Once you have
calculated for the heaviest die, confirm that the lifters chosen have
the capacity to lift all the dies. Typically, choosing the heaviest die
density will ensure correct capacity. However, slot location can be a
problem if both large and small dies are run in the same press, because
some of the dies might be too small to have all the rails under them. For
example, four die lifters are in the bolster to lift a large die, but
when small dies are added, only the two middle lifters actually are in a
position to do the lifting. You need to verify that the two middle ones
can lift all the smaller dies.–with aditron roller top die lifters
perform this calculation for all dies to verify that each die can be
lifted: Die weight Once you have determined which aditron die l styles
and capacities are needed, you can determine the needed overall rail
length ) and slot configuration (3⁄4-inch slots, 1-in. slots or two inch
, T slot, or rectangular).
Choose Die Removal Method Getting
the operating die out and the new die in begins by choosing a die
removal method, based on space needs and press operations. die weight
For all die sizes, there are three basic options:
Aditron hydraulic roller top trolleys
Permanently mounted roller top die table–stationary design
Aditron roller top mechanical trolleys with automatic interlocking facilities
Mobile
hydraulic or mechanical trolley that takes the die to the press;
provides some type of alignment to it; and has a means of moving the die
into the press directly—. It provides some interesting options, but the
control and accuracy limitations of bulk moving equipment typically
available may seem contrary to smooth and accurate die placement. Permanently
Mounted Aditron roller top Die Table. This is basically a heavy-duty
table with rollers attached to the press. It allows die staging and
eliminates the need to remove dies from the area, consistent with lean
manufacturing principles. However, die tables can interfere with press
access and press operations and are a fixed investment. Bolster
Extension. These are equipped with rollers that are level with the
press’s die lifters and are attached to the press during die movement.
Once the die is moved onto the bolster extensions, it is easily
accessible from the bottom for removal. Bolster extensions can be
removed
IMPORTANT
you
need to see your pay back —is directly or indirectly the reduction in
die change time- reduced efforts — not waiting for other equipment to
come for die exchange lifting — shifting to avoid all delays resulting
in increased production:–although the time required to remove clamps and
re clamping remains same